Photo: corrugated boxes
Corrugated Boxes
Transit and secondary packaging in 3, 5 and 7-ply board across regular slotted, die-cut and telescopic constructions.
- RSC
- HSC / FOL
- Die-cut
- Telescopic
- Partitions
- Heavy-duty 7-ply
400 MTMonthly capacity
43,000Sq ft covered plant
2.5 AcresPlant site at Khopoli
350 kmRegular delivery radius
Photo: Khopoli plant
Welcome to Papier & Kartons
A packaging house built around the customer's line
Papier & Kartons manufactures corrugated boxes and printed mono-cartons at a single integrated plant in Khopoli, Maharashtra. We supply factories, contract manufacturers and brand owners who need packaging that arrives on time, fits the first time and holds up all the way to the shelf.
- Specification first: designed against your weight, route and stacking
- Physical sample approved before every first production run
- One point of contact from enquiry to dispatch
- Certified to ISO 9001:2015
What we make
Our Products
Strong transit packaging and printed retail packaging, both made under one roof.
Photo: mono-cartons
Mono-Cartons
Printed folding cartons in duplex, SBS and metallised board, offset-printed in up to 5 colours with lamination and UV finishes.
- Tuck-in
- Auto-lock
- Window-patched
- Sleeves
- Spot UV
Working with us
Why Choose Us
One roof, start to finish
Corrugation, printing, conversion, QC and despatch all happen at Khopoli. Nothing is sub-contracted.
Both halves of your packaging
The retail carton and the shipping case it travels in, from one supplier on one schedule.
Close to your factory
On the Mumbai–Pune corridor with delivery across a 350 km radius, so call-offs and buffer stock work.
Owner-run, answerable
Price, priority and problems are decided by the proprietor. If a batch goes wrong, you call him directly.
Who we supply
Industries We Serve
Send us the box. We will send back the answer.
Your dimensions, product weight and monthly volume are enough to start.
Who we are
A packaging house built around the customer's line
Papier & Kartons manufactures corrugated boxes and printed mono-cartons at a single integrated plant in Khopoli, Maharashtra. We supply factories, contract manufacturers and brand owners who need packaging that arrives on time, fits the first time and holds up all the way to the shelf.
The business began at Rabale in Navi Mumbai, corrugating boxes for manufacturers across the surrounding MIDC belt. As demand outgrew that site, we moved the whole operation to Khopoli, a larger plant on the Mumbai–Pune corridor closer to the industrial clusters we were already supplying.
Khopoli is where the business widened. Alongside corrugated boxes we took up mono-carton manufacturing at the same unit, so a customer's transit and retail packaging now come off one floor, under one team.
Photo: plant floor
Our approach
How We Work
Specification first
We size and design the box against your product weight, transit route and stacking pattern.
Sample before scale
Physical samples and drawings are approved before the first production run.
One point of contact
A single owner for your account across enquiry, sampling, production and dispatch.
Repeatability
Approved specifications are locked and reproduced run after run.
A note from the promoter
I started this business with one corrugator and a short list of customers, most of whom are still with us. What has not changed since is that one person is answerable for everything that leaves our gate.
Packaging only gets noticed when it fails: a box that splits in transit, a carton that will not run on a filling line. So we would rather argue with you about board grade at the sampling stage than apologise for it afterwards. And if something ever does go wrong with our material, call me directly.
Prithvi Shetty · Proprietor · 9870457507
Registered as
Proprietorship
GSTIN 27EGQPS0914H1Z0
MSME / Udyam registered
ISO 9001:2015 certified
Plant & head office
30/31, Opp. Teekay Flowflex, Near Tata Steel Utility, Chinawali, Pen Road, Khopoli, Dist. Raigad, Maharashtra, India
Product vertical one
Corrugated Boxes
Transit and secondary packaging built to a load, not to a guess. We manufacture 3-ply, 5-ply and 7-ply boxes across regular slotted, die-cut and telescopic constructions, with board combinations chosen for the weight your box has to carry and the distance it has to travel.
Photo: corrugated boxes
Constructions we make
- RSC: regular slotted container, the workhorse transit box
- HSC / FOL: half-slotted and full-overlap for heavier or top-loaded goods
- Die-cut cartons: auto-lock bottoms, display-ready and irregular shapes
- Telescopic (cap & tray): two-piece boxes for tall or fragile loads
- Trays, sleeves & partitions: inserts, dividers and layer pads
- Heavy-duty 7-ply: export and machinery packing
Printing & finishing
- Flexo printing, 1 to 4 colours
- Pre-printed top liners for high-coverage graphics
- Statutory, handling and barcode marking
- Stitched, pasted or taped joints as specified
| Parameter | What we offer |
|---|---|
| Ply | 3-ply, 5-ply and 7-ply |
| Flute profiles | B, C and E, with BC / EB combinations for double-wall |
| Kraft paper | 100–250 GSM · 16–35 BF · virgin, semi-virgin and recycled grades |
| Board size | Up to 2,200 × 1,400 mm sheet |
| Joint | Pin-stitched, glued or tape-sealed |
| Adhesive | Starch-based, in-house prepared and viscosity-checked |
Photo: mono-cartons
Product vertical two
Mono-Cartons
Printed folding cartons in duplex, SBS and metallised board: the pack your customer actually holds. Shade consistency, dimensional accuracy and machine-line performance are what we are judged on here, and what we control most tightly.
Styles
- Straight tuck-in and reverse tuck-in
- Auto-lock and crash-lock bottom
- Seal-end and glued side-seam cartons
- Window-patched cartons
- Sleeves, wraps and shelf-ready packs
Board grades
- Grey-back and white-back duplex, 250–450 GSM
- FBB / SBS for premium and pharma packs
- Metallised and textured boards on request
Print & finishing
- Offset printing: up to 5 colours plus special shades
- Coating: aqueous, UV, matt and gloss lamination
- Embellishment: spot UV and matt/gloss contrast finishes
- Conversion: precision die-cutting, creasing and folder-gluing
- Coding: batch, MRP and barcode panels as per your artwork
Built for pharma & FMCG
Artwork version control, dedicated job jackets, reconciled printed material and controlled destruction of rejects, so the carton on the line is always the approved one.
| Parameter | What we offer |
|---|---|
| Board range | 200–450 GSM duplex, FBB, SBS, metallised |
| Print process | Sheet-fed offset, up to 5 colours |
| Max sheet size | 720 × 1,020 mm |
| Colour control | Approved shade card, ΔE ≤ 2 against master |
| Finishing | Lamination, UV coating, window patching |
Need a box specified for your product?
Share dimensions, weight and monthly volume and we will recommend the right build.
Where we manufacture
Our Khopoli Plant
One integrated unit on the Mumbai–Pune corridor. Corrugation, printing, conversion, quality control and despatch all run under a single roof and a single team, so nothing changes hands between sites.
| Plot area | 2.5 acres |
| Covered area | Approximately 43,000 sq ft |
| Capability | Corrugation, flexo & offset printing, conversion, finishing, despatch |
| Monthly capacity | 400 MT per month |
| Shifts | 2 shifts per day, 6 days a week |
| Power | 120 KVA sanctioned load, with DG backup |
Photo: plant floor
Why Khopoli works for you
- On the Mumbai–Pune corridor, with access both ways
- Inside the Khopoli–Pen–Rasayani industrial belt
- Around 50 km to the Navi Mumbai MIDC clusters
- Around 65 km to JNPT for export consignments
What runs on our floor
Plant & Machinery
A line-up chosen for consistency rather than headline speed, maintained on a preventive schedule.
Photo: corrugation line
Photo: offset press
Photo: finished goods
Corrugation line
| Machine | Specification | Qty |
|---|---|---|
| Corrugating machine | Single-facer, 1,500 mm deck, B / C / E flute cassettes | 2 |
| Board pasting machine | Semi-automatic, 3-ply and 5-ply | 1 |
| Rotary die-cutter | Rotary, max sheet 1,400 × 800 mm | 1 |
| Flexo printer-slotter | 2-colour, max sheet 1,400 × 800 mm | 1 |
| Stitching & pasting | Pin-stitching and side-pasting | 3 |
| Sheet cutting / creasing | Rotary reel-to-sheet cutter with 4-bar creasing | 1 |
Mono-carton line
| Machine | Specification | Qty |
|---|---|---|
| Sheet-fed offset press | 5-colour, 720 × 1,020 mm | 1 |
| Lamination machine | Thermal / wet, matt and gloss, 1,050 mm | 1 |
| UV coater | Full and spot coating, 1,020 mm | 1 |
| Die-punching machine | Automatic platen, 1,050 × 760 mm | 1 |
| Folder-gluer | Straight-line and crash-lock, 1,100 mm | 1 |
From reel to dispatch
How a Box Gets Made
Eight controlled stages, each with a check that must pass before material moves forward.
- 01
Enquiry & design
Box style, board and internal sizes worked out against your load and transit route.
- 02
Sampling
Physical sample and drawing issued for approval before production.
- 03
Paper & board intake
Reels checked for GSM, BF and moisture. Non-conforming lots rejected.
- 04
Corrugation
Fluting and pasting with starch adhesive prepared and checked in-house.
- 05
Printing
Flexo on corrugated, sheet-fed offset for mono-cartons, against the shade card.
- 06
Conversion
Slotting, creasing, die-cutting, folding and gluing to the approved drawing.
- 07
Joining & QC
Stitching or pasting, then in-process and final inspection.
- 08
Bundling & dispatch
Counted, strapped, labelled and dispatched with invoice and test documents.
Turnaround
3–5working days
Sample against approved drawing
7–10working days
Repeat order
12–15working days
New printed development
ISO 9001:2015 certified
Quality Assurance
Material that does not meet spec does not enter the line, and product that does not meet spec does not leave the gate.
Incoming material
- GSM and BF verified against supplier declaration
- Moisture content checked on receipt
- Board caliper and shade checked for mono-cartons
- Approved vendor list maintained and reviewed
In-process
- First-piece approval against the specification sheet
- Hourly dimension and print-registration checks
- Adhesive viscosity and bonding checks on the corrugator
- Shade compared to the approved master through the run
Testing we carry out
| Test | Purpose |
|---|---|
| Bursting strength | Confirms board build against declared kgf/cm² |
| GSM & ply weight | Verifies paper grade actually used |
| Moisture content | Guards against monsoon-season strength loss |
| Box compression | Validates stacking performance; third-party lab on request |
| Drop test | Simulates transit handling for fragile loads |
| Ply / bond adhesion | Confirms glue line integrity |
| Dimensional check | Internal sizes against approved drawing |
Documentation
- Approved specification sheet per SKU
- Batch-wise inspection records
- Test certificate with despatch, on request
If something goes wrong
- Complaint acknowledged within 24 hours
- Root cause and corrective action reported in writing
- Replacement or credit settled without argument
Responsibility
Sustainability & Compliance
Use less paper per box, keep what we use in circulation, and run a workplace that meets its obligations without being chased.
Material & waste
- Recyclable kraft and duplex board
- Starch-based adhesive, no solvents
- Trim waste baled and returned to mills
- Board optimised to cut paper per box
Compliance
- GST-registered
- MSME / Udyam registered
- Factory licence and MPCB consent
- PF and ESIC compliance maintained
- ISO 9001:2015
People & safety
- Documented factory rules and shift policy
- PPE and machine guarding
- Induction and on-the-job training
- First-aid and firefighting equipment
Housekeeping
- Segregated raw material, WIP and finished goods
- Pallet storage off the floor
- Pest control and moisture management
- Customer audits welcome, with or without notice
Sector by sector
What We Make for Each Industry
Pharmaceuticals
Mono-cartons for formulations, secondary shippers, artwork version control and reconciliation.
Engineering & auto components
Heavy-duty 5- and 7-ply boxes, partitions and layer pads for machined parts.
Chemicals & lubricants
Boxes for canisters, pouches and bottles, with statutory marking.
Food & FMCG
Printed outer cases, shelf-ready packs and retail mono-cartons.
Electricals & electronics
Die-cut cartons with inserts for shock-sensitive goods.
E-commerce & 3PL
Standard shipper sizes, tamper-evident closures, high-volume repeat supply.
Perishables & fresh produce
Ventilated and moisture-resistant cartons for fruit, vegetables and cold-chain despatch.
Call / WhatsApp
+91 98704 57507
Prithvi Shetty, Proprietor
papierandkartons@gmail.com
Plant & head office
30/31, Opp. Teekay Flowflex, Near Tata Steel Utility, Chinawali, Pen Road, Khopoli, Dist. Raigad, Maharashtra
Request a Quote
Your dimensions, product weight and monthly volume are enough to start. We come back with a board recommendation, a physical sample and a price.
Visit our plant
The fastest way to judge a packaging supplier is to walk their plant while it is running. We welcome customer visits at Khopoli with or without notice.
Ask for Prithvi Shetty on 9870457507 and come the same week.
Open in Google MapsPhoto: plant entrance